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Core Power Transmission: The Divide Between "Compact Chain" and "Modular" Designs

Time:2025-10-11 Visit:421 Occasion Author:FUBER

I. Core Power Transmission: The Divide Between "Compact Chain" and "Modular" Designs

(1) Electric Outboard Motor: A Streamlined Path of Electric Direct Drive

The Electric Outboard motor follows the core logic of "energy concentration - precise regulation - efficient output", and its power transmission can be divided into three steps:

Energy Supply: 48V to 400V high-voltage lithium battery packs serve as the energy core. A smart battery management system monitors the status in real time to ensure stable power supply.

Power Conversion: A throttle signal triggers the controller to convert direct current (DC) into three-phase alternating current (AC). The speed of the permanent magnet synchronous motor is precisely controlled by adjusting the current frequency, with a response speed that is more than 30% faster than that of traditional gasoline engines.

Power Output: Two transmission modes are adopted:

Traditional models transmit the motor's power to the propeller through a reduction gearbox and drive shaft;

Shaftless models directly drive the underwater propulsion unit via an electromagnetic coupling system, completely eliminating mechanical transmission components and achieving an energy transfer efficiency of over 90%.

(2) Azimuth Pod Propulsor: An Integrated Electric Drive Revolution

The pod propulsor subverts the traditional shafting design and forms a "power generation - power distribution - drive" modular system. It is classified into two types based on motor layout:

External Motor Type: The prime mover in the engine room drives the generator to produce electricity. After voltage regulation by the frequency converter, electricity is transmitted to the vertical motor in the pod via cables. The propeller is then driven through a bevel gear and horizontal shaft. This type has a relatively long transmission chain but offers convenient maintenance.

Internal Motor Type: The permanent magnet synchronous motor is directly integrated into the sealed pod. The motor shaft is rigidly connected to the fixed-pitch propeller, and electricity is transmitted through a 360° rotating slip ring. The transmission chain is shortened by more than 50%, and its efficiency is 8%-10% higher than that of the external motor type.

Its core breakthrough lies in the counter-rotating propeller technology (e.g., the Schottel CRP system). By reversing the rotation direction of the front and rear propellers to recover the eddy energy of the wake, the propulsion efficiency is further improved by 6%-8%.

II. Steering Mechanism: Operational Differences Between "Full-Machine Deflection" and "360° Rotation"

(1) Electric Outboard Motor: Basic Control via Mechanical Deflection

The steering system relies on mechanical structures to drive the entire machine for deflection: The steering gear drives the outboard motor to rotate around the mounting shaft through a connecting rod mechanism, changing the thrust direction of the propeller to achieve steering. Restricted by its structure, the deflection angle is usually no more than ±120 degrees, and auxiliary steering with a rudder is required to complete small-radius turns, resulting in relatively poor low-speed maneuverability. The heat dissipation system and steering mechanism are designed independently: the motor exchanges heat with water through the housing water channel, while the control module relies on waterproof fins for natural cooling.

(2) Azimuth Pod Propulsor: Precise Control of Vector Thrust

The pod achieves all-directional control through an independent rotation mechanism:

Drive Method: An electric or hydraulic motor drives the planetary reduction gear mechanism, which in turn drives the pod to rotate 360° via a slewing bearing. The brake ensures a positioning accuracy of ±0.5°.

Function Integration: The thrust direction can be adjusted arbitrarily, completely replacing the rudder and lateral thruster, enabling the ship to perform unconventional movements such as in-place U-turns and lateral translation.

Intelligent Adaptation: Ships with dynamic positioning use slip ring connections instead of cables to avoid wire tangling during rotation, achieving a positioning accuracy of ±1 meter in offshore engineering ships.

III. Performance Gaps Caused by Principle Differences

Efficiency Comparison: Affected by its installation position, the propeller of the Electric Outboard motor is prone to being in the turbulent boundary layer of the hull, with an efficiency of approximately 75%-85%. The pod propulsor places the propeller in a stable flow field: the internal motor type can reach an efficiency of over 95%, and even exceed 98.5% when paired with a silicon carbide inverter.

Energy Consumption Performance: For an 88-meter-long ship equipped with pod propulsion, the appendage resistance is reduced by 8%, and the daily average fuel consumption is cut by 6.5 tons. In contrast, the Electric Outboard motor has more advantages in energy consumption for small ships, with an hourly power consumption that is only 1/3 of the fuel cost of a gasoline engine with the same power.

Extreme Environment Adaptability: The pod propulsor cools the motor directly with seawater, enabling stable operation in environments ranging from -40℃ to 80℃, which is suitable for polar research ships. The Electric Outboard motor focuses on protection in shallow water environments, with a waterproof rating generally reaching IP67.


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